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Here are the pics of my latest ski bike project.  I am converting an Iron Horse 7005 series aluminum frame downhill rig. The completed ski bike total target weight is 25 lbs, and it should be able to withstand brutal punishment from jumping, park-use, and half-pipe jaunts!
 
It has adjustable rear suspension with a new Fox Air Shock with adjustable rebound, which is replacing the old Fox Vanilla spring-type oil shock. The front forks have 6 inches of travel, with adjustable pre-load and rebound. I cut 2.5 inches off each end of the lightweight aluminum Downhill handlebar (total of 5 inches, making the bar 18 inches in length). This will allow easier handling on tree runs and flat-out cruising! I also cut the BMX handlebars to a shorter length (will keep these in the truck for quick access) to use in the parks and half-pipes. The higher position works fantastic when you need to toss the bike around, and want to do BMX tricks to show off as you pass the crowds! The quick-change head allows you to switch handlebars in less than a minute.
 
The Brenter seat channel is tig welded to the frame to accept the used Brenter seat I purchased from Randy Kimball at SkiBikeFun.com  (bicycle seats are not comfortable on a ski bike). I got a "bonus" from this setup as well...can you guess what it is?
 
Has anyone ever seen Earls home-built ski bike? Has anyone ever seen how he loads and unloads his bike from the lift chair? He never gets up off the seat! The chair scoops him up, and his body weight keeps the ski bike on the chair directly in front of him. Best use of the "kiss" (keep it simple stupid) method I have ever seen! I will bond a length of dense rubber material to the bottom of the Brenter seat channel to protect the chair fabric, and I expect to be able to load with any other kind of rider, on any kind of lift.
 
The frame has been cleaned of all old paint to bare metal. The frame and fork will be painted blue, and the rear swing arms will be hand-polished to a chrome finish using a die grinder with a cloth polishing wheel and jewelers rouge.

I have modified the Hanson Performance Ski Bike Adapters to eliminate the spring-clocking problem and pivoting has been limited to allow for precise control in powder and on hard-pack. I will be using 2 different skis this year.

  • A pair of K2 Fattys for fresh powder, terrain parks, half-pipes and tree runs.
  • A pair of 100cm K2 parabolic skis with torsion-box construction for incredible carving on the hard-pack powder and full-speed groomer runs.
Click on any photo to enlarge it for easier viewing in the same browser window. They are in order from left to right, and the same for the following rows. If you are using dial-up, or have a dinosaur computer, sorry...you will have to wait for the pictures to load.

I also have a limited supply of "special screws" for mounting skis that have not been manufactured with threaded inserts in the ski. Click here for more details.